Best Chainsaw Helmet Reviews in 2021: Head Protection Is A Must

When you prioritize your safety during chainsaw works, you must be thinking of your head and ear protection as well as leg protection. The good news is that you need not buy a helmet and an ear protector separately as many of the well-known chainsaw manufacturers are producing the best chainsaw helmet with hearing protection. If you are thinking about both head and hearing protection then buying a safety helmet can become your wise investment.

This article will let you know about the best chainsaw safety helmet available on the market. We have given you all the details about the product of the most reviewed and best prices.

Best Chainsaw Helmet Comparison Table

NameOur Rating (out of 5)
TR Industrial Forestry Safety Helmet and Hearing Protection System[usr 4.5 size=20] Details
Husqvarna ProForest Chain Saw Helmet System[usr 4.8 size=20] Details
Husqvarna 577764601 Pro Forest Helmet with Hearing Protection[usr 4.5 size=20] Details
Oregon 563474 Chainsaw Safety Protective Helmet[usr 4.6 size=20] Details
Zenport FS825 Face Shield with Adjustable Mesh Visor[usr 4.3 size=20] Details

Benefits of using safety helmets

  • The best safety helmet for chainsaw comes with Hard Hat that protects you from any head injury if there breaks down any branch of a tree while operating the pole saw. The Hard Hat also works as a UV Protector.
  • Many of having durable Stainless Steel Mesh Visor while some others have Plastic Visor that protects your eyes from being harmed by flying of woodchip or dust during woodworking.
  • Some models have Rain Neck Protector that helps to reduce the flow of rainwater in your body.
  • The best chainsaw helmets come with Ear Muffs that features an easy up/down adjusting system for optimum and consistent noise attenuation.
  • They are durable, lightweight with a good ventilation system that keeps your comfort while working along with protection.
  • They are ANSI and CE approved for optimal quality, health, and safety.
  • They have an easy adjustable Headband that ensures a good fit.

Chainsaws are the most sturdy machine for pruning job and sometimes they can be dangerous also. In the United States, there are so many injurious cases that were caused by the chainsaw.

If you are not aware of the accident that may happen while operating the chainsaw then it can create an unwell situation that you never supposed to think. But there’s nothing to worry about. If you can consider just a few precautions then the chainsaw will become a friendly machine only.

Today we are here to give you some valuable information related to the head protection by reviewing the best chainsaw helmet on the market.

Best Chainsaw Helmets Review 2021

TR Industrial Forestry Safety Helmet and Hearing Protection System

TR Industrial Forestry Safety HelmetThis is a 5 in 1 combination chainsaw safety helmet for the money that meets all your head, face and hearing safety needs in any tough work situation. This is one of the best-rated chainsaw safety helmets available on the market manufactured by TR Industrial.

Main Features

  • 5 in 1 combination
  • Hard hat helmet
  • Adjustable and removable earmuffs
  • Interchangeable and removable plastic visor and mesh visor
  • Convenient dial knob
  • Adjustable headband
  • Different colors
  • Lightweight and comfortable design
  • All parts are CE and ANSI approved

Husqvarna ProForest Chain Saw Helmet System

Best Husqvarna ProForest Chainsaw helmetThis is a UV protected safety helmet with 25 dB (A) NRR hearing protectors and a rain neck protector manufactured by Husqvarna. It is one of the best chainsaw safety helmet systems as it gives head protection, face guard, and hearing protection while working with chainsaws.

Main Features

  • UV protected hard hat
  • Adjustable 6 point suspension system with 25 dB (A) NRR hearing protectors
  • Adjustable mesh visor
  • Lightweight and one size fits most
  • Rain neck protector
  • Meets ANSI Z89.1-2003 Class G-E-C standards

Husqvarna 577764601 Pro Forest Helmet System with Visor/Hearing Protection

Husqvarna chainsaw safety helmetThis is another great invention of Husqvarna. It comes with a UV protected hard hat and earmuffs. It is almost similar to the previous model described earlier.

Main Features

  • UV protected hard hat
  • Adjustable mesh visor
  • 25 dB (A) NRR hearing protectors
  • Rain neck protectors
  • Adjustable headband
  • New hi-viz orange color for improved visibility
  • Meets ANSI Z89.1-2003 Class G-E standards

Oregon 563474 Chainsaw Safety Protective Helmet With Visor Combo Set

Oregon cheap chainsaw helmetThis is an impact-resistant helmet with a high breathability system manufactured by Oregon that makes you comfortable and safe during woodworking. It has a high ventilation system with adjustable earmuffs.

Main Features

  • 6 ventilation holes for high breathability
  • Detachable sun peak
  • Stainless Steel mesh visor with flip-up/flip-down functionality
  • 22 dB adjustable earmuffs
  • Impact-resistant helmet
  • Lightweight and colorful design
  • All parts are ANSI approved

Zenport FS825 Face Shield with Adjustable Mesh Visor

Zenport safety helmet for chainsawThis is one of the best cheap chainsaw helmets that have a face shield with steel mesh visor that protects the face and head from flying wood chips. Like the most other safety helmets, this model hasn’t any earmuffs. So if you buy this you need to buy an ear protector for your hearing protection if you want. But we are suggesting you buy an ear protector with this model.

Main Features

  • Face protection with steel face shield
  • Adjustable steel mesh visor
  • Good ventilation system
  • Adjustable headgear headband for good fit
  • Most lightweight design compared to other models

Factors to consider while shopping for the best chainsaw safety helmet


The first factor to consider while shopping for a safety helmet is the materials it is made from. Most of the safety hard hat helmets are made from Polycarbonate shortly called PC or ABS (Acrylonitrile Butadiene Styrene – a thermoplastic) or fiberglass hardened with polyester resins that provide protection by reducing the force of a falling object striking or impacting on the users head. Foam-backed vinyl or foam-backed cotton terry cloths are used for making brow pads that increase the comfort of the wearer. So check if your chosen model is made of those materials or not.

Design & Comfort

Probably you wish to have a safety helmet with elegant design, comfortability along with protection. Who doesn’t want everyone to appreciate his precious things? So consider the design and consider also how nice-looking the helmet is.

Type (if has ear protector or not)

You need to check surely if the helmet has built-in ear protectors or not. If has then you are saving your money as you don’t have to buy any ear protectors additionally. In case if you bought them earlier, may you need not buy them; but if you have not any then we are suggesting you not go home without the ear protectors along with the helmet.  


The best chainsaw helmet has enough ventilation systems for high breathability. You can make a trial while shopping offline or while shopping online you can go through our review article.  


Check the durability of the product by asking the seller or reading the reviews of many of the customers online. You need not be worried so much as all of the manufacturers give warranty to their products for 1 to 3 years.


You must have to see if the helmet meets all the safety standards for optimal quality, health, and safety. You can check by knowing if the helmet is ANSI or CE approved. The meanings are-

  • ANSI (American National Standards Institute) sets safety standards and gives advice on how to improve the quality and safety of products.
  • CE (Conformité Européene) Marking is a certification mark that indicates conformity with health, safety, and environmental protection standards within the European Economic Area (EEA).

Some Frequently asked questions about best chainsaw helmets

What does a safety helmet do?

Basically, the safety helmet keeps your head protected from any kind of accident that may cause head injuries. Safety helmet ensures the protection of your head and face protection if kickback occurs. How?

If kickback occurs, the front part of the saw where the chain and teeth attached will come close to your head, think you have a safety helmet and the saw will first hit your helmet and in the meanwhile, you can be able to stop the saw or take an instant defense that will protect you from the serious injuries or reduce the number of injuries.

Again, in the case of using pole saws, while you are stepping on the ground and cutting heard reach tree branches then there may fall off some parts of the branches on your head. In these risky situations, safety helmets ensure your head protection.

When you cut a tree or bole or trim tree branches then you know wood chips or dust flys there and apparently, you also know how much they are sinister to your eyes. A mesh visor or plastic visor is attached to the safety helmet that acts as a shield to protect your eyes from being injured by those dust or wood chips. The plastic visor also helps you to work properly in foggy weather.

When you are using electric saws or battery powered saws, they are less noisy than their gas powered counterparts. The gas powered saws create the work area clamorously and you need to protect your hearing power from being damaged. Best rated chainsaw safety helmet has built-in earmuffs that meet your safety needs.

How do you assemble chainsaw helmet?

Chainsaw safety helmet is a must have protective gear for the chainsaw workers. But the challenging tasks come into play when you buy a brand new helmet because it arrives disbanded. This may take only 5 minutes or less to assemble the helmet but it needs your effort.

Different brands come with different features and parts with the safety helmet thus differentiating the methods of assembly. Here are three very common steps can be applied for almost all kinds of saw safety helmets.

Step 1: Attaching Suspension Straps

The first step in assembling a chainsaw protective helmet is to attach the suspension straps with the hardhat so that the helmet remains fit with your head. To do this, just hold the helmet with inside facing up and place the headband tabs into their shell slot by bending the tab straps. Push firmly on the top of the tab until it snaps fully into its place.

Step 2: Installing Earmuffs

In the next step, connect the earmuffs at the upper outer part of your new safety helmet. You will find two empty slots at the top part to mount the earmuffs. Press the jointer until you hear a click sound. Now you will be able to reposition the earmuffs from your ear to the top of your hat, whenever you want.

Step 3: Attaching the Face Shield

Attaching the front face shield isn’t so hard. Where you have inserted your ear muffs’ clip, there should another two shells where you have to insert the base of the front shield. Now, place the mesh or plastic visor on the base pointing to the middle. Put the three holes of the visor to the curls of the base and twist the curls to lock the shade.

Your new chainsaw protective helmet is ready for use!!

How to check the maximum lifespan of chainsaw hard hats?

To check the maximum lifespan thus called the expiry date of your chainsaw had hat you need to find out the manufactured date of the helmet. This is supposed to be printed usually below the brim of the hat.

The standard maximum life expectancy of an industrial type helmet used to be 3 years from the date of the manufacture. This expiry date means that you can use it a maximum of up to 3 years, not means any date of replacement. Some manufactures are now giving a 5-year lifespan from the date of manufacturing.

For example, if a hat has manufactured date like April 2019, then on a 3-year lifespan period, it will expire in April 2022.

You will be able to use a hard hat to its full lifespan only if there happen no fatal damages and you store it in perfect conditions.

How long does a chainsaw helmet last?

It is very tough to conclude exactly how long does a safety helmet last as it depends on some variable factors such as how you use, your working environment, maintenance, etc. As a general guide from most manufacturers, industrial hard hats should be replaced within maximum three years of manufacture.

It is always not true that a chainsaw helmet can last longer for three years or five years as manufacturers give avowal. Hard hats are intended to be exposed to any elements or withstand to all sorts of accidents that may cause head injuries. It gets bumped while protect your head thus damage it. So if any serious accidents happen, you should go for the replacement immediately.

Experts say if a hard hat has sustained from any serious accidents, replace it immediately even if there are no noticeable scratches.

In short, how long a safety helmet lasts vary from 1 day up to the last date of lifespan, depending on your working environment and any damage that might occur.

How frequently chainsaw helmets need to be replaced?

We discussed earlier that there is no exact lifespan of a chainsaw helmet can be counted. This depends on how you use it. But from the general viewpoint, it can be said that safety helmets obviously do expire and become less protective over time. Sun radiance can damage plastic materials. Fluid, oil, or other substance like that may deteriorate your helmet over time. Or the helmet can be dented or deeply scuffed from any impact.

If you notice any kind of damage to your helmet or experience any impact event with your hard hat then you will go for replacing it.

If your safety helmet still is alike good condition but you have been using it for more than 3 years then you should search for a new one. Don’t compromise your safety for such little bucks.

Are heavier helmets better in quality?

Heavier helmets are not better in quality than lighter ones. Lightweight models can give you enough protection as the heavier helmets are supposed to give. Remember, you will use this safety gear for a long time. You obviously won’t be comfortable if something heavier placed on your head.

Always go for the good quality lightweight chainsaw helmet models to ensure both the safety and comfort during your work. But keep in mind that, there is a difference between lightweight and flimsy.

What are the different types of visors on a chainsaw helmet?

There are several types of face visors that are used for different purposes. For chainsaw users, there are two major types of visors used in safety helmets.

The most common types of visors for a chainsaw helmet is Mesh Visors. The mesh visors are those that have a net shield made of metals. There are several tiny holes in the visor that don’t block your vision in any way. It helps you to keep your eyes protected from getting debris on your face while using your chainsaw. Mesh visors are also made up of durable plastics.

Another type is Clear Visors. Clear visors are made of solid plastics that don’t have any tiny holes like mesh visors. This will let you be protected from anything to your face. But the problem with this type of visor is it fogs up due to your breathing hence you will experience fishy vision to your work.

Professional chainsaw workers recommend using mesh visor to avoid any accident that may cause by your hazy face shield.

Can you wear a hard hat backward?

You may wear a hard hat backward only if your hat manufacturers have instructions to do so. Some people love to wear helmets backward because with it placed in that direction, it is easier to move in close quarters. You can wear a helmet backward if you don’t want it to interfere with your work.

So, in some cases, wearing hard hats backward is authentic. But unless it is necessary for certain job purposes, manufacturers do not recommend putting the hard hats in a backward direction.

Some experts opine that most workers wear their helmets backward because they think it like fashion! Most others do because everyone else does! But don’t fashion with your safety. It may cost your life!

Do I need helmets with earmuffs?

You should buy helmets that include earmuffs to protect your hearing. Chainsaws are not any quiet tool where it is electric or gas-powered. Earmuffs cover your ears, therefore, protect you from possible hearing loss caused by the annoying sound comes from the chainsaw engines.

A chainsaw can reach from a minimum 89dB to a maximum 110dB volume level while operating it. The National Institute for Occupational Safety and Health (NIOSH), the Occupational Safety and Health Administration (OSHA) states Noise Standard that requires workers to have hearing protection if the noise level exceeds 85dB or they work over and 8-hour work shift in case.

So, it is a must to use hearing protection as well as other safety gear for the head and eyes while operating a chainsaw.

Are chainsaw helmet replacement parts available?

If you buy any name brand chainsaw helmet then you will be able to replace any damaged parts like face shield, earmuffs, and suspensions without replacing the whole unit. But if the hat gets a hard knock on the head then the whole unit needs to be replaced.

Do I need to consider my head size while purchasing?

No, you need not because safety helmets have adjustable headgear headband that makes one size fit for all.

Can I repair the helmet?

Yes, you can, but not always. You need to buy a new one while the hard hat or brow pads are damaged.

Can I replace all parts of a helmet?

Probably you can replace the visor, earmuffs if your seller has those replacement parts; not all the parts, you have to buy a new one.

How much safe the helmet is to use?

You can surely use these chainsaw safety helmet for your premium protection as all parts of the helmet are ANSI approved and meets all the standards for optimal health, safety, and quality.

How much does it weigh?

The chainsaw safety helmet is lightweight to use which ensures your comfortability while working. The weight may be of 1.7 to 2.4 pounds in most common.

Bottom Line

As long as you had landed on this page and gone through this whole article surely you have lots of information about ensuring your safety. We are suggesting that safety is a must while the chainsaw is your hand tool. To keep you safe we have reviewed the best chainsaw helmets for the money in this article. And also keep in mind you need to replace your helmet to remain safe (usually do replacement within 3 to 5 years).

Best of luck to all of you chainsaw operators. Be safe, keep healthy.

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